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Laboratory Extruder
Find the Best Laboratory Extruder Supplier in China
Discover the difference Jieya makes in your lab with top-quality, reliable laboratory extruders. Trusted by researchers worldwide, our precision-built equipment delivers accurate and consistent results. Elevate your research and contact us today to learn more about our extensive range of products tailored to your needs.
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Introducing lab extruder from Jieya
• The Jieya Laboratory Extruder Series is ideal for universities and scientific research laboratories
• Three models are available: SHJ-20, SHJ-30, and SHJ-36, with output ranging from 1-80kg per hour.
• Models can be matched with various pelletizing systems to meet customer requirements.
• Jieya is a trusted provider of high-quality lab twin screw extruders.
• Perfect for technology and formula development.
Lab Scale Extruder Produced by Jieya
Jieya is a trusted and renowned supplier of top-quality lab scale extruders from China. We specialize in providing innovative, reliable, and efficient lab scale extruders for various industries and research institutions.
SHJ-20 Twin Screw Laboratory Extruder
• SHJ-20 Twin Screw Laboratory Extruder is suitable for universities, research laboratories and educational environments, offering a great platform for technology development and formula testing.
• Gear box features self-made design with torque rating grade of T/A3≤8, a new structure design and high precision grinding of hardened gear teeth for long-term efficiency.
• Screw element has closely intermeshed design in block type and can be easily exchanged depending on material.
• Barrel is self-made with precision grade of IT 6, aiding energy reduction. Block type design allows for various combinations.
SHJ-20 Twin Screw Laboratory Extruder parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
advantages
• Established in 2004 and with over 20 years of experience.
• Annual production capacity of 500 sets.
• Certified with CE & ISO 9001.
• 100% parts are self-made.
• Offers competitive prices and excellent customer service.
• Fast delivery times.
• 12 months quality guarantee.
SHJ-30 Twin Screw Lab Extruder with Underwater Pelletizing
• SHJ-30 Twin Screw Lab Extruder with Underwater Pelletizing has 17 years of experience in the field.
• All components are crafted in-house and CE & ISO 9001 certified to ensure reliability.
• Competitive price, unrivaled customer service, rapid delivery, and 12-month quality guarantee provided.
• Ideal for universities, research facilities, technological advancement, formula experiments, and small scale materbatch production.
SHJ-30 Twin Screw Lab Extruder with Underwater Pelletizing parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
advantages
• Driven by an innovative structure with precise grinding of hardened gear teeth for long-lasting and efficient operation.
• Features a closely interlocking screw design in block form to allow easy replacement for different materials.
• The precision level of the barrel reaches IT 6, with a block design for versatile combinations, promoting energy savings.
SHJ-36 Twin Screw Extruder with Underwater Cutting
• The SHJ-36 Twin Screw Extruder with Underwater Cutting is an ideal choice for universities and research laboratories seeking technology and formula development.
• Its compact design, ease of use, precise process condition control, self-made gearbox, torque rating grade of T/A3≤ 8 domestic standard parts, closely intermeshed block type screw elements and IT 6 precision grade barrel make it a top choice.
• Get your SHJ-36 Twin Screw Extruder today for various combinations and reduced energy consumption.
SHJ-36 Twin Screw Extruder with Underwater Cutting parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
| Model | Pelletizer power | Centrifugal dewatering KW | Output kg/h |
|---|---|---|---|
| KW | |||
| UW5 | 2.2 | 1.5 | ~100 |
| UW500 | 4 | 7.5 | ~500 |
| UW1000 | 7.5 | 11 | ~1000 |
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laboratory extruder Price
• Laboratory extruders are used in materials science and other industries to process polymers, biomaterials, and other substances.
• High-end models with advanced features can cost $80,000-$120,000 or more, while more basic models are in the $30,000-$60,000 range.
• Consider the intended use of the laboratory extruder to decide which price range is appropriate.
• Careful evaluation of requirements and budget is important when purchasing a laboratory extruder.
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First-class R & D team
At Jieya, our Research and Development Department is deeply attuned to market demand, placing utmost importance on both practical expertise and theoretical knowledge to strike the perfect balance. By prioritizing the needs of our end customers, we are dedicated to crafting exceptional, solution-oriented products that deliver high-quality and value. Our relentless pursuit of excellence ensures continuous enhancement and innovation.
Certificates Obtained
Mega after-sales service
Indulge in unparalleled after-sales service provided by our esteemed twin screw extruder factory. Our team of experts is wholly dedicated to ensuring your utmost satisfaction throughout the entire process. Rely on us for exceptional support and assistance with all your extrusion requirements. Experience the difference of our top-notch service and choose us as your trusted partner.
◆ We offer detailed product and application information to empower clients with informed decision-making and maximize their benefits.
◆ We strategically design cost-effective and practical equipment programs, customized to meet the unique needs and budgets of our clients.
◆ Our comprehensive testing services guarantee the performance and reliability of the products and applications we provide.
◆ Develop and design workshop equipment, while presenting engineering specifications.
◆ Ensure timely customer updates about project progress through effective communication.
◆ Engage in comprehensive discussions with customers regarding their technological needs, screw segment combinations, barrel permutations, and other relevant factors.
◆ Offering comprehensive installation, rigorous testing, and on-site technician training
◆ Building robust customer support systems
◆ Ensuring availability of ample spare parts with prompt delivery
◆ Providing adjustment services for newly launched products
◆ Implementing structured customer visits and timely feedback to facilitate efficient sharing of product usage information
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Why Jieya's lab twin screw extruder？
• Jieya’s Lab Twin Screw Extruder is designed with high precision for reliable data collection and experimentation.
• It offers versatile application, handling a variety of materials and processes.
• This extruder guarantees efficiency with its high-speed operation and quick setup times.
• Its robust design ensures durability and longevity, reducing the need for frequent maintenance or replacements.
• Additionally, it features a user-friendly interface to simplify setup and management for all users.
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Frequently Asked Questions
Want to know more about laboratory extruders, get onboard
Q: What is a lab extruder and what is it used for?
A: A lab extruder, also known as a laboratory extruder, is a specially designed machine used for small batch extrusion, research, and training purposes. It is often used to develop new formulations, conduct material testing, and simulate production processes on a smaller scale.
Q: What are the key features of a laboratory twin screw extruder?
A: A laboratory twin screw extruder, also referred to as a lab scale extruder, typically features a smaller size, modular design, and precise extrusion control. It is designed to handle smaller quantities of materials and enable quick changeover for testing different formulations and applications.
Q: How does a lab extruder differ from production-scale extruders?
A: A lab extruder is designed for small-scale processing and testing, whereas production scale extruders are meant for larger volume manufacturing. Lab extruders offer flexibility and feasibility for research and development, while production scale extruders are geared towards continuous, high-volume production.
Q: What are the advantages of using a benchtop lab extruder?
A: A benchtop lab extruder, with its compact size and user-friendly touchscreen interface, provides a convenient platform for experimentation, rapid product development, and small-scale production. It is ideal for testing new materials and formulations with minimal material waste.
Q: How can a lab extruder be used in the development of color masterbatch?
A: A lab extruder can be used to process color masterbatch on a small scale, allowing researchers and manufacturers to test different colorant formulations, pigment dispersion, and processing parameters before scaling up to industrial production. This helps optimize color quality and performance.
Q: What is the significance of screw length in a lab scale extruder?
A: The screw length in a lab scale extruder determines the residence time and material processing characteristics. It plays a crucial role in achieving the desired compounding, mixing, and melting performance for specific applications, making it a key factor in extrusion process development.
Q: Can a laboratory extruder be configured for side feeding applications?
A: Yes, many laboratory extruders are designed with the capability for side feeding, allowing for the introduction of additives, fillers, or premixed materials at various points along the extrusion process. This flexibility is valuable for conducting research and testing different material combinations.
Q: What types of testing equipment are compatible with lab scale extruders?
A: Lab scale extruders are often compatible with various testing equipment, including melt flow index testers, rheometers, torque rheometers, and material characterization instruments. This compatibility facilitates comprehensive material analysis and performance testing during research and development processes.
Q: How can a laboratory extrusion line benefit research and development efforts?
A: A laboratory extrusion line enables researchers and product developers to efficiently evaluate the feasibility and performance of new materials, formulations, and processing techniques on a smaller scale. It supports the optimization of production processes, quality control, and innovation in material science and manufacturing.
Q: What are the key capabilities of a modular lab extruder for small batch extrusion?
A: A modular lab extruder offers versatile configurations and component options, allowing for easy adaptation to different applications and material types. It facilitates efficient changeover, process optimization, and the exploration of various extrusion technologies to meet specific research and development objectives.