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Compounding Extruder
Top-Quality Compounding Extruder Supplier from China
Get the most reliable compounding extruder from China, which supplies cutting-edge equipment that ensures efficient compounding. If you want your work to be done easily and last for a longer period, then pick up our goods. We have experience in this field, so trust us when we say our machines will help you achieve all your goals perfectly.
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Introducing Compounding Extruder from Jieya
The Jieya Compounding Extruder is a very good machine because it performs well, saves energy, is easy to use and maintain, yields high-quality output consistently, and is reliable. It lowers costs through power efficiency thus supporting sustainability efforts too. The operator controls are intuitive hence reducing the need for extensive training or chances of making mistakes. With industry standard outputs and low wastage levels, this compounding extruder guarantees strong performance without any hitches. This equipment will streamline operations while also enhancing the quality of products, which will lead to savings that could foster growth in profitability if invested wisely, especially when it comes down to purchasing such devices like these ones made by Jieya Company Limited!
Compounding Extruder Produced by Jieya
We are experts in compounding extruders with two rotating screws, among them being laboratory twin screw extruders and single screw extruders, as well as downstream equipment having pelletizing systems. Our area of expertise is broad and encompasses continuous compounding, reactive compounding, polymerization compounding, masterbatch, biodegradable plastics, and renewable recycling.
Twin Screw Plastic Compounding Lab Scale Extruder for Plastified Fluoroplastics Devolatilization
• Twin Screw Lab Extruder for Compounding Plastics removes gases from fluoroplastics.
• Since its establishment in 2004, it has served for more than 20 years and is ideal for university and scientific research laboratory use.
• It has a beautiful appearance, compact structure, easy operation and accurate control of process conditions.
• With an annual output of 500 sets, the company produces all parts by itself, which have obtained CE certification and ISO9001 quality management system certification.
• Competitive price with excellent service and prompt delivery
• One year warranty period
Twin Screw Plastic Compounding Lab Scale Extruder parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
Twin Screw Compounding for Fluroplastic
Two-stage Extruder for PVC Compounding
• More than 50 sets of equipment for PVC compounding with a torque rating grade of T/A3≤8 are provided by Nanjing Jieya two-stage extruder.
• They have screws which are designed in the shape of blocks that intermesh with each other closely.
• This system is applicable for heat-sensitive materials and high powder filling operations like PVC, XLPE, halogen-free flame retardant cable and shielding material.
• It achieves higher capacity as well as efficiency due to the combination of co-rotating twin-screws along with single-screws.
Customer project
Name: JY72-180 two stage extruder
Output：500-800kg per hour
Two-stage Extruder for PVC Compounding parameters
| Model | Twin-screw | Screw diameter (mm) | L/D | Main motor KW | Screw rpm | Output Kg/h |
|---|---|---|---|---|---|---|
| Single-screw | ||||||
| JY50/100 | SHJ-50 | 50.5 | 32-68 | 27-45-55 | 500-800 | 100-300 |
| SJ-100 | 100 | 7-20 | 18.5 | 60-86 | ||
| JY50/150 | HT-50 | 50.5 | 32-68 | 75-110 | 500-800 | 300-500 |
| SJ-150 | 150 | 7-20 | 37-45 | 60-86 | ||
| JY63/150 | SHJ-63 | 62.4 | 32-68 | 55-75-90 | 500-800 | 200-500 |
| SJ-150 | 150 | 7-20 | 37-45 | 60-86 | ||
| JY63/180 | HT-63 | 62.4 | 32-68 | 75-110 | 500-800 | 350-800 |
| SJ-180 | 180 | 7-20 | 45-55 | 60-86 | ||
| JY72/180 | SHJ-72 | 71 | 32-68 | 200-280 | 500-800 | 400-800 |
| SJ-180 | 180 | 7-20 | 45-55 | 60-86 | ||
| JY72/200 | HT-72 | 71 | 32-68 | 200-280 | 500-800 | 500-1200 |
| SJ-200 | 200 | 7-20 | 55-75 | 60-86 | ||
| JY92/200 | SHJ-92 | 91 | 32-68 | 250-315 | 500-600 | 600-1200 |
| SJ-200 | 200 | 7-20 | 55-75 | 60-86 | ||
| JY92/250 | HT-92 | 91 | 32-68 | 450-550 | 500-600 | 1500-2600 |
| SJ250 | 250 | 7-20 | 110-132 | 60-86 |
Twin Screw Extruder for Biodegradable Plastic/PLA/PBAT Corn Starch Compounding
• Recycling PET bottle flakes can be achieved using the HT-75 High Torque Twin Screw Extruder with Underwater Strand Pelletizing.
• This is made possible by its maximum screw RPM of 400 and an optimized combination of screws that enable production rates ranging from 1000 to 1200 kg/hour.
• To enhance plasticization, a unique vacuum system with three ports is used for venting off moisture during processing pet bottle flakes.
• This equipment guarantees optimum performance as well as energy conservation.
Advantages
• Set up in 2004, with over nineteen years of experience.
• Capable of manufacturing five hundred sets per year.
• Certified by CE and ISO 9001.
• All parts are custom-made without exception.
• Fast delivery times supported by competitive pricing and customer service.
• One year warranty on quality is included.
Twin Screw Extruder for Biodegradable Plastic/PLA/PBAT Corn Starch Compounding parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main Motor KW | Torque Grade T/N3 | Output kg/h |
|---|---|---|---|---|---|---|
| HT-26 | 26 | 32-68 | 300-900 | 7.5-22 | 11.2 | 30-80 |
| HT-36 | 35.6 | 32-68 | 300-900 | 18.5-55 | 10.9 | 60-200 |
| HT-42 | 41.2 | 32-68 | 300-900 | 30-90 | 11.6 | 100-300 |
| HT-50 | 50.5 | 32-68 | 300-900 | 55-160 | 11.8 | 200-600 |
| HT-63 | 62.4 | 32-68 | 300-900 | 110-315 | 12.3 | 350-1000 |
| HT-72 | 71 | 32-68 | 300-900 | 160-450 | 11.8 | 600-2000 |
| HT-85 | 81 | 32-68 | 300-900 | 220-630 | 11.2 | 800-2500 |
| HT-95 | 93 | 32-68 | 300-900 | 355-900 | 11.8 | 1200-3000 |
| HT-135 | 133 | 32-68 | 300-900 | 1000-3000 | 12 | 3500-10000 |
700kg SJ-150 Single Screw Extruder for Recycled PP Particle Extrusion
• This is a 700-kilogram polymer plasticizing extrusion granulator called SJ-150 Single Screw Extruder can complete multiple tasks.
• It has a gear box that produces low noise and high precision for large bearing torque, also characterized by high transmission efficiency.
• An imported temperature instrument, electric resistance heater and ultra-quiet fan cooling help to achieve good temperature control besides saving energy at the same time.
• Applicability is achieved by making the barrel from nitrided steel with nitrogen treatment abrasion which gives it better quality together with the screw.
• A single screw extrusion pelletizing production line of this nature boasts of wider applicability through optimized configuration.
700kg SJ-150 Single Screw Extruder for Recycled PP Particle Extrusion parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Capacity kg/h |
|---|---|---|---|---|---|
| SJ-20 | 20 | 25 | 90/120 | 1.5/2.2 | 2-6 |
| SJ-30 | 30 | 25-32 | 90/120 | 4/5.5 | 5-20 |
| SJ-40 | 40 | 28-36 | 90/120 | 11/15 | 15-40 |
| SJ-50 | 50 | 28-36 | 90/120 | 15/30 | 30-60 |
| SJ-65 | 65 | 28-36 | 90/120 | 30/37 | 40-100 |
| SJ-75 | 75 | 28-36 | 90/120 | 45 | 60-150 |
| SJ-90 | 90 | 28-36 | 90/120 | 55 | 250-350 |
| SJ-100 | 100 | 28-36 | 90/120 | 75 | 350-450 |
| SJ-120 | 120 | 28-36 | 90/120 | 90 | 450-600 |
| SJ-150 | 150 | 28-36 | 90 | 110-160 | 400-600 |
| SJ-180 | 180 | 28-36 | 90 | 160-200 | 500-700 |
| SJ-200 | 200 | 28-36 | 90 | 200-250 | 800-1000 |
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Compounding Machine Price
• There are compounding machines which are needed by industrial manufacturers to create various plastic products.
• The prices of these machines will depend on their size, efficiency, and technology used; some smaller ones can be bought for about fifty thousand dollars whereas more sophisticated models cost between one hundred thousand dollars up to five hundred thousand dollars.
• Additionally, other things like customization possibilities or maintenance expenses as well as warranty deals offered alongside financing options or lease agreements may also affect both pricing and availability levels of these devices.
• For plastics businesses, investing in reliable compounding machinery with higher productivity rates will enable them to enhance their operational speed thus achieving increased profits.
• It is important that all relevant aspects are considered before choosing any particular device so as not only ensure its compatibility with individual enterprises but also meet their specific requirements.
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First-class R & D team
Our Research and Development Department at Jieya is very dynamic concerning market demand, striking a fair balance between skills applied in practical field and those acquired from theoretical background so that it can be able to respond to the wants of our customers effectively. In line with this customer-centric approach we endeavor to produce unique problem-solving goods which are not only good in terms of quality but also have a high value proposition. It is through our never-ending belief in being outstanding that prompts us for continuous enhancement as well as coming up with newer ideas.
Certificates Obtained
Mega after-sales service
Experience the highest quality of after-sales service from our reputable twin screw extruder supplier. All our professionals work hard to meet customers’ needs. Trust us for top-notch help with any extrusion requirements. Notice the excellence in our services and make us your reliable partner.
◆ Detailed information about products and applications is given to clients so that they can make wise choices and get most out of them.
◆ We develop equipment programs with affordable costs, practicability, and flexibility in mind. They should suit the specific requirements and financial capacities of our customers.
◆ Our product and application tests are very thorough to guarantee their performance reliability.
◆ Produce and create workshop machinery while giving out technical descriptions.
◆ Report the progress of the project to clients promptly.
◆ Have thorough conversations with clients regarding their technological demands, screw element combinations, barrel configurations among other relevant considerations.
◆ Installation, testing and technician training at the site
◆ Establishing robust customer support systems
◆ Making sure that there are enough spare parts which are delivered without any delay
◆ Provision of fixing for new commodities
◆ Carrying out client visits and timely response to enable effective sharing of product usage information
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Why Jieya's Compounding Extruder?
• Within the industrial sector, Jieya has been producing single and twin screw extruders for two decades, thereby gaining knowledge and specialization.
• This corporation is committed to co-rotating twin screw compounding extruder invention and study.
• Jieya designs its products with different uses in mind like environmentally-friendly items.
• As far as our two-stage compounding extruder systems are concerned; they have high efficiency due to low speed one screw cooling which also happens to be low shear.
• We meet the demand by creating custom solutions which include designing twin screw extruders specifically meant for grafting compounding.
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Frequently Asked Questions
Want to know more about Compounding Extruder, get onboard
Q: What are the primary benefits of using a twin screw extruder for compounding?
A: Dual spindle extruders present better mixing and compounding ability, higher productivity in processing different materials, greater control over the process parameters and capacity to incorporate various additives and fillers.
Q: How does a twin screw extruder differ from a single screw extruder?
A: Twin-screw extruders are more intensive mixers and compounders than single-screw extruders because they use two screws that mesh with each other; therefore, additives are distributed better, processing is made more flexible and efficient.
Q: What is the role of compounding machines in the plastics industry?
A: Blending, mixing and processing of raw plastic materials, additives and fillers to form new materials having specific properties for different industrial uses is facilitated by compounding machines which can be twin screw extruders as well as other devices.
Q: How does the design of a twin screw extruder impact compounding efficiency?
A: The compounding efficiency, additive dispersion, plasticization, and processing versatility of a twin-screw extruder are majorly affected by design factors like screw arrangement, barrel segments and mixing units.
Q: What are the key features of a high-efficiency compounding extrusion line?
A: An excellent mixing extrusion line combines modern screw shapes, accurate temperature and pressure management, productive degassing and devolatilization systems, and high torque ability for compounding.
Q: How do the rpm and size of an extruder affect the compounding process?
A: The compounding and mixing efficiency of an extruder, as well as its additive dispersion and processed material homogeneity, are affected by residence time, shear forces and throughput which in turn are influenced by the size and rpm.
Q: What role do compounding machines play in new material development?
A: The production of new materials is made easier by compounding machines such as co-rotating twin screw extruders. This is done through continuous research and development, formulation optimization, adding reinforcing agents, additives and fillers to customize properties according to the required application area.
Q: How do the advancements in twin screw extruder technology contribute to the plastics industry?
A: The development of technology for twin-screw extruders is a perfect example of man’s quest to simplify every process. Prominent companies in this field such as Coperion and Leistritz have come up with new ways which not only make the machines more efficient in terms of energy consumption but also enable them handle different types of materials that were once considered impossible to work on by these devices. Not only this, they are now also capable producing better compounds and products.
Q: What are the primary applications of twin-screw compounding extruders?
A: Polymer compounding, recycling, pharmaceuticals, food processing and production of additives, colorants and special fillers are among the many industries where twin screw compounding extruders are used.
Q: How do twin screw extruders facilitate research and development in the plastics industry?
A: The progress of plastics technology and material science is partly due to twin-screw extruders which facilitate uninterrupted experimentation through accurate manipulation of processing conditions, the possibility of trying out fresh compositions and the adoption of inventive methods.