Compounding Extruder
High-Efficiency Compounding Extruder Solutions for Advanced Industrial Applications
The Jieya Compounding Extruder is a state-of-the-art solution designed to meet the demands of modern polymer processing. With advanced engineering and over two decades of expertise, it delivers exceptional performance for plastic compounding, recycling, and material innovation applications. Built for efficiency, accuracy, and reliability, it’s the trusted choice for manufacturers worldwide.
Key Features of the Jieya Compounding Extruder
1. High Performance
Designed to handle complex industrial tasks, the Jieya Compounding Extruder ensures optimal material dispersion, superior mixing, and unmatched processing speed.
2. Energy-Efficient Technology
Built with a focus on sustainability, it minimizes energy consumption while maximizing throughput, leading to reduced operational costs.
3. Advanced Screw Design
Equipped with co-rotating twin screws or single-screw options, ensuring uniform material distribution and precise compounding for consistent, high-quality output.
4. Seamless Scalability
Easily adapt to increased production requirements with modular configurations that grow with your business.
5. Reliable System Architecture
Features intuitive operator controls and low-maintenance designs to maximize uptime while requiring minimal training for users.
6. Versatile Applications
Perfect for a wide range of industries including polymer modification, biodegradable plastic processing, masterbatch production, and more.
7. Robust Safety Features
Includes built-in overheating prevention and torque protection systems to ensure safe operation under demanding conditions.
What are you interested in?
Compounding Extruder Solutions for Diverse Industrial Needs
1. Twin Screw Plastic Compounding Lab Scale Extruder for Plastified Fluoroplastics Devolatilization
This specialized lab-scale extruder is perfect for precise small-scale testing and production.
This compact and efficient lab-scale compounding extruder is designed for precise testing and small-scale production. Ideal for high-temperature processing of fluoroplastics, it offers excellent devolatilization performance, enabling the accurate removal of volatile compounds. It accelerates material innovation while minimizing material waste, making it perfect for research and development.
Key Features:
- High-temperature capability for processing fluoroplastics.
- Excellent devolatilization performance for removing volatile compounds.
- Compact design suited for laboratory or pilot-scale operations.
Applications:
- Ideal for R&D purposes in plastics and material engineering.
- Used in the development of high-performance fluoroplastic materials.
Benefits:
- Accelerate material innovation with precise and controlled compounding.
- Minimize material wastage during testing.
Key Parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
2. Two-Stage Extruder for PVC Compounding
Engineered for robust and efficient PVC compounding, this extruder ensures excellent mixing and processing performance.
Engineered specifically for PVC processing, this two-stage compounding extruder ensures consistent plastification and granulation. It delivers enhanced temperature control and high-capacity output for large-scale operations. Its ability to handle the demands of PVC pipe, profile, and sheet manufacturing guarantees efficient results and exceptional product quality.
Key Features:
- Two-stage design for optimized material plastification and granulation.
- Enhanced temperature control for stable PVC processing.
- High-capacity output for large-scale operations.
Applications:
- PVC compounding for pipes, profiles, and sheets.
- Processing of cable insulation and technical PVC products.
Benefits:
- Boost production efficiency with precision processing.
- Achieve consistent quality across high-volume outputs.
Key Parameters
| Model | Twin-screw | Screw diameter (mm) | L/D | Main motor KW | Screw rpm | Output Kg/h |
|---|---|---|---|---|---|---|
| Single-screw | ||||||
| JY50/100 | SHJ-50 | 50.5 | 32-68 | 27-45-55 | 500-800 | 100-300 |
| SJ-100 | 100 | 7-20 | 18.5 | 60-86 | ||
| JY50/150 | HT-50 | 50.5 | 32-68 | 75-110 | 500-800 | 300-500 |
| SJ-150 | 150 | 7-20 | 37-45 | 60-86 | ||
| JY63/150 | SHJ-63 | 62.4 | 32-68 | 55-75-90 | 500-800 | 200-500 |
| SJ-150 | 150 | 7-20 | 37-45 | 60-86 | ||
| JY63/180 | HT-63 | 62.4 | 32-68 | 75-110 | 500-800 | 350-800 |
| SJ-180 | 180 | 7-20 | 45-55 | 60-86 | ||
| JY72/180 | SHJ-72 | 71 | 32-68 | 200-280 | 500-800 | 400-800 |
| SJ-180 | 180 | 7-20 | 45-55 | 60-86 | ||
| JY72/200 | HT-72 | 71 | 32-68 | 200-280 | 500-800 | 500-1200 |
| SJ-200 | 200 | 7-20 | 55-75 | 60-86 | ||
| JY92/200 | SHJ-92 | 91 | 32-68 | 250-315 | 500-600 | 600-1200 |
| SJ-200 | 200 | 7-20 | 55-75 | 60-86 | ||
| JY92/250 | HT-92 | 91 | 32-68 | 450-550 | 500-600 | 1500-2600 |
| SJ250 | 250 | 7-20 | 110-132 | 60-86 |
3. Twin Screw Extruder for Biodegradable Plastic/PLA/PBAT Corn Starch Compounding
A cutting-edge solution built for sustainable plastic manufacturing, this extruder is perfect for biodegradable material processing.
Built for sustainable manufacturing, this twin screw compounding extruder is tailored to process biodegradable materials like PLA, PBAT, and corn starch. It provides superior mixing and precise temperature control, producing high-quality eco-friendly products such as agricultural films, compostable packaging, and biodegradable bags. It’s an essential solution for businesses focused on reducing environmental impact.
Key Features:
- Twin screw design for superior mixing of materials.
- Optimized for processing PLA, PBAT, and corn starch blends.
- Energy-efficient operation with precise temperature regulation.
Applications:
- Production of eco-friendly plastic alternatives.
- Compounding for agricultural films, biodegradable bags, and packaging materials.
Benefits:
- Meet sustainability goals with reduced environmental impact.
- Create high-quality biodegradable products with reliable consistency.
Key Parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main Motor KW | Torque Grade T/N3 | Output kg/h |
|---|---|---|---|---|---|---|
| HT-26 | 26 | 32-68 | 300-900 | 7.5-22 | 11.2 | 30-80 |
| HT-36 | 35.6 | 32-68 | 300-900 | 18.5-55 | 10.9 | 60-200 |
| HT-42 | 41.2 | 32-68 | 300-900 | 30-90 | 11.6 | 100-300 |
| HT-50 | 50.5 | 32-68 | 300-900 | 55-160 | 11.8 | 200-600 |
| HT-63 | 62.4 | 32-68 | 300-900 | 110-315 | 12.3 | 350-1000 |
| HT-72 | 71 | 32-68 | 300-900 | 160-450 | 11.8 | 600-2000 |
| HT-85 | 81 | 32-68 | 300-900 | 220-630 | 11.2 | 800-2500 |
| HT-95 | 93 | 32-68 | 300-900 | 355-900 | 11.8 | 1200-3000 |
| HT-135 | 133 | 32-68 | 300-900 | 1000-3000 | 12 | 3500-10000 |
4. 700kg SJ-150 Single Screw Extruder for Recycled PP Particle Extrusion
Designed for recycling applications, this single-screw extruder is ideal for processing recycled polypropylene (PP).
This high-capacity single-screw extruder is designed for recycling polypropylene (PP). It can process up to 700kg/hour and transforms recycled PP into high-quality pellets for reuse in new production applications. Its durable design and efficient performance support circular economy practices while reducing material costs for industrial manufacturers.
Key Features:
- High-production capacity of up to 700kg/hour.
- Durable single-screw design for reliable performance.
- Specialized for extrusion of recycled PP particles.
Applications:
- Processing and regranulation of post-consumer or post-industrial PP waste.
- Production of recycled pellets for manufacturing new plastic products.
Benefits:
- Promote circular economy practices with efficient recycling solutions.
- Reduce material costs by using recycled plastics.
Key Parameters
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Capacity kg/h |
|---|---|---|---|---|---|
| SJ-20 | 20 | 25 | 90/120 | 1.5/2.2 | 2-6 |
| SJ-30 | 30 | 25-32 | 90/120 | 4/5.5 | 5-20 |
| SJ-40 | 40 | 28-36 | 90/120 | 11/15 | 15-40 |
| SJ-50 | 50 | 28-36 | 90/120 | 15/30 | 30-60 |
| SJ-65 | 65 | 28-36 | 90/120 | 30/37 | 40-100 |
| SJ-75 | 75 | 28-36 | 90/120 | 45 | 60-150 |
| SJ-90 | 90 | 28-36 | 90/120 | 55 | 250-350 |
| SJ-100 | 100 | 28-36 | 90/120 | 75 | 350-450 |
| SJ-120 | 120 | 28-36 | 90/120 | 90 | 450-600 |
| SJ-150 | 150 | 28-36 | 90 | 110-160 | 400-600 |
| SJ-180 | 180 | 28-36 | 90 | 160-200 | 500-700 |
| SJ-200 | 200 | 28-36 | 90 | 200-250 | 800-1000 |
Applications of the Jieya Compounding Extruder
The Jieya Compounding Extruder is a versatile solution designed to enhance efficiency and precision across various industries. It excels in the following applications:
With its advanced performance and adaptability, the Jieya Compounding Extruder supports both large-scale production and experimental research, making it a reliable choice for various industrial sectors.
FAQ - Jieya Compounding Extruders
This FAQ section answers common questions about Jieya Compounding Extruders, covering their features, benefits, and applications to help you better understand these high-performance solutions.
Q: What is a twin screw extruder, and how is it different from a single screw extruder?
- A twin screw extruder uses two intermeshing screws that rotate in the same or opposite directions, enhancing mixing and compounding performance.
- Compared to a single screw extruder, it offers superior material dispersion and is perfect for applications requiring high shear and precision, like compounding polymers.
Q: What types of materials can be processed with a twin screw extruder?
- Twin screw extruders can handle a wide variety of materials, including:
- Thermoplastics and engineering plastics
- Masterbatches and polymer blends
- Biodegradable materials like PLA and PBAT
- Recycled materials for sustainable applications
Q: How does the control system impact the extrusion process?
- The advanced control system ensures optimal processing conditions by managing:
- Screw speed, temperature, and torque
- Maintaining consistent extrusion quality and allowing precise adjustments for better throughput and product uniformity.
Q: What are the benefits of using a twin screw extruder for compounding?
- Enhanced mixing efficiency for precise blending of additives and fillers
- Consistent product quality with high throughput capability
- Versatility to handle a wide range of materials, making it ideal for industrial-scale production
Q: What types of twin screw extruders does Jieya offer?
- Jieya provides both co-rotating and counter-rotating twin screw extruders.
- Co-rotating extruders are excellent for enhanced mixing and material transport.
- Counter-rotating models are suited for applications requiring specific shear characteristics.
Q: Can a twin screw extruder be used for pelletizing?
- Absolutely! Jieya twin screw extruders are designed for efficient pelletizing. They can produce high-quality plastic pellets with precise size control, ideal for reuse in various applications.
Q: Why is torque important in a twin screw extruder?
- Torque influences the machine’s ability to mix and convey materials.
- Higher torque allows for better processing of viscous or complex materials, ensuring effective compounding and consistent results.
Q: What are some common applications for twin screw extruders in the plastics industry?
- Jieya twin screw extruders excel in applications like:
- Compounding materials for automotive, construction, and consumer goods
- Masterbatch production with accurate additive mixing
- Recycling to reformulate plastic waste into reusable materials
- Bioplastics manufacturing, including PLA and other sustainable compounds
Q: How can I get support or learn more about Jieya Compounding Extruders?
- Our team of experts is here to help! Whether you need technical advice, product specifications, or guidance on finding the right extruder for your needs, contact us today to get started. We’re ready to support your success!
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A: Yes, Supermicro servers are well-regarded for their innovative designs and high-performance capabilities, making them a popular choice for twin dual node multi-node solutions. They offer a range of configurations that can be tailored to meet specific computing needs in various environments.
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