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Underwater Pelletizer Solutions by Jieya
Get the Best Underwater Pelletizer Supplier from China!
Jieya is your trusted partner for top-quality underwater pelletizers. With years of experience and expertise, we deliver outstanding performance and precision. Trust us for reliable and efficient solutions. Contact us today for a quote!
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Why Choose Jieya's Underwater Pelletizers?
- Jieya’s underwater pelletizers are specially designed for TPU, TPV, and a wide range of polymers, including elastomer plastics, modified plastics, hot melt adhesives, microplastics, biobased plastics, medical plastics, and recycled plastics.
- Our product range includes underwater pelletizing systems, extruder-integrated lines, and granule production solutions, offering flexibility for diverse industrial needs.
- With advanced technology and precision engineering, Jieya ensures consistent pellet quality, high efficiency, and reliable performance for every application.
Underwater Pelletizer Produced by Jieya
Jieya’s underwater pelletizing systems are cutting-edge solutions to process various polymers, including TPU, TPV, and other elastomers. These systems are ideal for applications such as elastomer plastics, modified plastics, hot melt adhesives, biobased plastics, medical plastics, and recycled plastics. Jieya offers a diverse product range, including extruder-integrated systems, hot melt pelletizing lines, and fully automated underwater pelletizers tailored to various industries needs.
2000KG/H Underwater Pelletizing System
The 2000KG/H Underwater Pelletizing System is engineered for industrial-scale production, delivering outputs exceeding 1000KG per hour. This system ensures consistent pellet quality and reliable performance and is designed to handle soft, high-viscosity materials such as TPR, TPE, TPV, and EVA. Equipped with advanced cooling mechanisms and energy-efficient technology, it minimizes downtime and maximizes productivity, making it the ideal choice for large-scale operations.
Components of an Underwater Pelletizing System
The main components of an underwater pelletizing system include:
- Drive valve
- Die head
- Pelletizing unit
- Bypass line
- Water recycling unit
- Centrifugal dehydrator
Applications of Underwater Pelletizing Systems
The initial investment may be higher compared to other pelletizing methods, but the quality of product output and productivity will generally outweigh this cost.
Applications include:
- Thermoplastic elastomers (e.g., EVA and TPE)
- Biodegradable environmental protection materials (e.g., PBS and PLA)
- Thermoplastics (e.g., PE and PP)
- Hot melt adhesives like EVA-based formulations
Underwater Pelletizing System Video
2000KG/H Underwater Pelletizing System parameters
| Model | Diverter Hole No. | Knife No. | Knife Moving | water system | Output |
|---|---|---|---|---|---|
| UP300 | D30 | 8-10 | Manually | W300 | 50-300KG/h |
| UP500 | D40 | 6-10 | Manually | W500 | 200-700KG/h |
| UP1000 | D50 | 30-60 | Hydraulic | W1000 | 800-1500KG/h |
| UP2000 | D60 | 100-160 | Hydraulic | W2000 | 1-4ton/h |
| UPD250 | D70 | 200-280 | Hydraulic | PCW250 | 4-10 ton/h |
| UPD300 | D120 | 400-500 | Hydraulic | PCW300 | 10-15 ton/h |
| UPD400 | D240 | 800~1200 | Hydraulic | PCW300 | 20-25ton/h |
Advantages of Underwater Pelletizers
- Superior Pellet Quality: Produces uniformly shaped pellets with minimal surface imperfections, ensuring high-quality output for industries like packaging and automotive.
- Efficient Cooling: The rapid water bath cooling system reduces heat exposure, preserving material properties and improving production efficiency.
- Clean and Safe Operation: Virtually eliminates dust and fumes during the cutting process, creating a safer and cleaner working environment.
- High Throughput: The efficient cooling process enables faster production rates, meeting the demands of large-scale manufacturers.
- Energy Savings: Advanced energy-efficient technology reduces power consumption, lowering operational costs.
- Precision Engineering: Offers precise control over pellet size, shape, and consistency, catering to diverse application needs.
- Low Maintenance Design: Built for reliability, the system requires minimal maintenance, reducing downtime and long-term costs.
Underwater Pelletizing for Hot Melt Adhesive with HT-95 Twin Screw Extruder
The HT-95 Twin Screw Extruder with underwater pelletizing technology is a cutting-edge solution for hot melt adhesive production. Designed for precision and efficiency, this system includes a start-up valve, die, cutting head, and pelletizer, ensuring consistent pellet size and shape for adhesive formulations.
Its integrated water treatment system and centrifugal dryer provide optimal cooling and drying, reducing waste and improving production speed. With advanced engineering, the HT-95 delivers high-quality pellets for bonding applications, offering unmatched reliability and efficiency for adhesive manufacturers.
Underwater Pelletizing System Video
Underwater Pelletizing for Hot Melt Adhesive with HT-95 Twin Screw Extruder parameters
| Model | Pelletizer power | Centrifugal dewatering KW | Output kg/h |
|---|---|---|---|
| KW | |||
| UW5 | 2.2 | 1.5 | ~100 |
| UW500 | 4 | 7.5 | ~500 |
| UW1000 | 7.5 | 11 | ~1000 |
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main Motor KW | Torque Grade T/N3 | Output kg/h |
|---|---|---|---|---|---|---|
| HT-26 | 26 | 32-68 | 300-900 | 7.5-22 | 11.2 | 30-80 |
| HT-36 | 35.6 | 32-68 | 300-900 | 18.5-55 | 10.9 | 60-200 |
| HT-42 | 41.2 | 32-68 | 300-900 | 30-90 | 11.6 | 100-300 |
| HT-50 | 50.5 | 32-68 | 300-900 | 55-160 | 11.8 | 200-600 |
| HT-63 | 62.4 | 32-68 | 300-900 | 110-315 | 12.3 | 350-1000 |
| HT-72 | 71 | 32-68 | 300-900 | 160-450 | 11.8 | 600-2000 |
| HT-85 | 81 | 32-68 | 300-900 | 220-630 | 11.2 | 800-2500 |
| HT-95 | 93 | 32-68 | 300-900 | 355-900 | 11.8 | 1200-3000 |
| HT-135 | 133 | 32-68 | 300-900 | 1000-3000 | 12 | 3500-10000 |
advantages
• Pelletizing leads to uniform product quality and improved handling through its consistent size and shape.
• Increased density makes the material more space-efficient for storage and transportation.
• Pellets generate less dust and make it easier to mix with other materials, additives, or binders.
• Customization of pellet size, shape, and composition allows for flexibility in product development.
• Ease of storage makes them easier to retrieve and use as needed.
SHJ-72 Twin Screw Extruder with Underwater Pelletizing
The SHJ-72 Twin Screw Extruder with Underwater Pelletizing is specifically designed for processing heat-sensitive thermoplastics and materials prone to degradation at high temperatures. Its advanced water bath cooling system ensures rapid cooling, preserving pellet integrity and material properties.
This system is ideal for industries such as medical plastics, biodegradable materials, and automotive components. With a dust- and fume-free operation, it creates a safe and clean working environment, even when handling hazardous or sensitive materials. Offering consistent performance and low maintenance requirements, the SHJ-72 is a cost-effective solution for mid-scale production, reducing downtime and operational costs.
SHJ-72 Twin Screw Extruder with Underwater Pelletizing Line for Thermoplastic Elastomer
SHJ-72 Twin Screw Extruder with Underwater Pelletizing parameters
| Model | Pelletizer power | Centrifugal dewatering KW | Output kg/h |
|---|---|---|---|
| KW | |||
| UW5 | 2.2 | 1.5 | ~100 |
| UW500 | 4 | 7.5 | ~500 |
| UW1000 | 7.5 | 11 | ~1000 |
| Model | Screw Diameter (mm) | L/D | Screw RPM | Main motor KW | Torque Grade T/N3 | Capacity kg/h |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 400/500/600 | 4 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 400/500/600 | 11 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 500/600/700/800 | 15-18.5-22 | 5.7 | 20-80 |
| SHJ-42 | 41.2 | 32-68 | 500/600/700/800 | 22-30-37 | 5.7 | 50-120 |
| SHJ-50 | 50.5 | 32-68 | 500/600/700/800 | 37-45-55 | 5.8 | 80-200 |
| SHJ-63 | 62.4 | 32-68 | 500/600/700/800 | 55-75-90 | 5.8 | 150-350 |
| SHJ-72 | 71 | 32-68 | 500/600/700/800 | 90-110-132-160 | 5.7 | 300-600 |
| SHJ-85 | 82 | 32-68 | 500/600 | 160-200 | 5.7 | 600-1000 |
| SHJ-92 | 91 | 32-68 | 500-600 | 250 | 5.8 | 840-1600 |
| SHJ-135 | 133 | 32-68 | 650-750 | 400-500 | 5.8 | 1950-3250 |
Comparison of Jieya's Underwater Pelletizers
| Feature | Jieya's Pelletizers | Competitors |
|---|---|---|
| Output Capacity | ⭐ Up to 25 tons/hour (Higher Productivity) | ❌ Up to 15 tons/hour (Lower Output) |
| Energy Efficiency | ⭐ High Efficiency (Cost-Saving Design) | ❌Moderate Efficiency (Higher Costs) |
| Durability | ⭐ Built to Last (Premium Materials) | ❌ Average Durability (Standard Build) |
| Ease of Maintenance | ⭐ User-Friendly Design (Easy Access Parts) | ❌ Complex Maintenance (Time-Consuming) |
| Warranty Period | ⭐ 3 Years (Comprehensive Coverage) | ❌ 1 Year (Limited Coverage) |
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Underwater Pelletizer Price
- What is an Underwater Pelletizer?
An underwater pelletizer is specialized equipment designed for the efficient production of thermoplastic resin pellets with uniform size and shape. - Price Range and Influencing Factors
Prices for underwater pelletizers typically range from $50,000 to $250,000, depending on several factors, including:- Efficiency: Higher efficiency models often come at a premium.
- Capacity: Machines with larger production capacities tend to cost more.
- Size and Additional Components: Customizations, such as advanced die heads or water recycling units, can increase the price.
- Market and Location Impact
- Market demand and production volume can influence pricing trends.
- The location of the manufacturer also plays a role, as shipping and import/export fees may apply.
- Negotiation and Additional Costs
- The listed price is often negotiable between the buyer and seller.
- Buyers should also account for additional costs, such as:
- Installation and setup fees
- Operator training programs
- Ongoing maintenance and repair services
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First-class R & D team
At Jieya, our Research and Development Department is highly attuned to market demand, placing equal importance on practical expertise and theoretical knowledge to achieve the perfect balance. By prioritizing the needs of our customers, we are committed to creating exceptional, solution-oriented products that offer both quality and value. Our unwavering pursuit of excellence drives continuous enhancement and innovation.
Certificates Obtained
Mega after-sales service
Experience unparalleled after-sales service from our esteemed twin screw extruder factory. Our dedicated team ensures your utmost satisfaction throughout the process. Rely on us for exceptional support and assistance with all your extrusion needs. Choose us as your trusted partner and experience the difference of our top-notch service.
◆ We provide detailed product info to empower clients and maximize benefits.
◆ We design cost-effective equipment programs, tailored to client needs and budgets.
◆ Our testing services ensure product performance and reliability.
◆ Develop and design workshop equipment, presenting engineering specifications.
◆ Provide timely customer updates on project progress through effective communication.
◆ Engage in thorough discussions with customers about technological needs, screw segment combinations, barrel permutations, and other relevant factors.
◆ Providing installation, testing, and on-site technician training
◆ Building strong customer support systems
◆ Ensuring ample spare parts with prompt delivery
◆ Offering adjustment services for newly launched products
◆ Implementing customer visits and timely feedback for efficient product usage sharing
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Why Jieya's Underwater Pelletizer
• Jieya’s Underwater Pelletizer system is an innovative design, including a melt pump, drive valve, die head, pelletizer, bypass line, water recycling unit and centrifugal dehydrator.
• Its underwater pelletizing process eliminates dust and fumes during the cutting process for a safe and clean working environment.
• The system is suitable for most polymers and offers high output and long service life.
• Fully automatic continuous production enhances speed and convenience of pelletizing for increased productivity.
Get in touch with us today to learn more about our underwater pelletizing systems and how they can enhance your production line.
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Underwater pelletizing systems are a top choice for plastic pellet production. They cut molten plastic into small pellets, which are then cooled, dried, and packaged. With higher capacity and improved efficiency, they are preferred by many plastic manufacturers. Suitable for materials with high melting points and elasticity, underwater pelletizers offer long-term cost benefits and production efficiencies that outweigh the initial investment.
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Frequently Asked Questions
Want to know more about Underwater Pelletizer, get onboard
Q: What is an underwater pelletizer?
An underwater pelletizer is a system that cuts molten polymer into pellets in a water-filled chamber, ensuring uniform size and shape.
Q: What materials can be processed?
Materials like TPU, TPV, thermoplastics, and biodegradable plastics can be processed efficiently.
Q: What is the role of underwater pelletizers in the plastics industry?
A: Underwater pelletizers are revolutionizing the plastics industry by efficiently converting molten polymer into uniform pellets through a water-filled process, resulting in enhanced quality and productivity.
Q: How do underwater pelletizers work?
A: Underwater pelletizers use a die head to extrude the molten polymer into a water-filled chamber, where the strands are cut into pellets by rotating blades against the die plate. The pellets are then cooled and conveyed for further processing.
Q: What types of materials can be processed by underwater pelletizers?
A: Underwater pelletizers can process a wide range of materials, including thermoplastics, engineering plastics, recyclable materials, and masterbatches.
Q: What are the advantages of using underwater pelletizing equipment?
A: Using underwater pelletizing equipment enhances product quality, increases productivity, reduces operational costs, and offers flexibility in processing a variety of materials, making it a preferred choice in the plastics industry.
Q: How does the cooling process in underwater pelletizers contribute to the quality of the pellets?
A: The pellets produced in underwater pelletizers are rapidly cooled in the water, ensuring uniform shape and size, which contributes to the high-quality characteristics essential for various applications.
Q: What are the main components of an underwater pelletizing system?
A: The main components of an underwater pelletizing system include a die head, hydraulic station, cutting system, process water system, and a control unit to ensure efficient pellet production.
Q: How can I get in touch with a supplier of underwater pelletizing systems?
A: You can contact us for more information and to find a reliable supplier of underwater pelletizing systems catering to your specific requirements and industry needs.
Q: What are the key factors to consider when choosing an underwater pelletizing system for my production line?
A: When selecting an underwater pelletizing system, considerations such as production capacity, type of materials, level of performance, and ease of maintenance should be evaluated to ensure optimal system integration and performance.
Q: Are there any industry publications or newsletters available for staying updated on underwater pelletizing technologies?
A: Yes, you can subscribe to industry publications or newsletters to stay informed about the latest trends, innovations, and developments in underwater pelletizing technologies and applications.
Q: Would you like to learn more about the benefits of underwater pelletizers for your specific manufacturing processes?
A: Would you like to learn more about the benefits of underwater pelletizers for your specific manufacturing processes? Our expertise and know-how can provide insights into how underwater pelletizing systems can enhance your production efficiency and overall product quality.
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