Materbatch Making Machine
Find the Best Masterbatch Making Machine Supplier from China
Jieya is the reliable and efficient supplier you need for high-quality masterbatch making machines. Our state-of-the-art technology and expertise ensure optimal performance and productivity, taking your masterbatch production to the next level. Contact us today!
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Introducing Materbatch Making Machine from Jieya
• The Materbatch Making Machine from Jieya is ideal for efficient industrial production with its automated, integrated batching system and precise controls.
• Capable of handling a range of materials, including various plastic types and components.
• Ergonomic design and easy maintenance make this machine a great choice for any industry.
• Enjoy superior accuracy, speed, convenience, and performance with Jieya’s latest innovation.
Materbatch Making Machine Produced by Jieya
Discover the high-quality Parallel Co Rotating Twin Screw Extruder produced by Jieya. Enhance your manufacturing process with this advanced technology.
SHJ series standard twin screw extruder
• The SHJ series of twin-screw extruders offers exceptional performance and reliability.
• It meets high domestic standards, with a torque rating grade of T/A³≤7.
• Its components are designed for demanding applications, ensuring long-lasting durability.
• This extruder delivers consistent and efficient results, making it a popular choice for industrial processes.
SHJ-xx series technical parameters
| Model | D(mm) | L/D | kw | rpm | T/A3 | kg/hr |
|---|---|---|---|---|---|---|
| SHJ-20 | 21.7 | 32-68 | 3 | 400-600 | 5.8 | 0.5-15 |
| SHJ-30 | 30 | 32-68 | 11 | 400-600 | 5.8 | 5-50 |
| SHJ-36 | 35.6 | 32-68 | 15-18.5 | 500-800 | 5.7 | 20-80 |
| SHJ-42 | 41.2 | 32-68 | 22-30-37 | 500-800 | 5.7 | 50-120 |
| SHJ-50 | 50.5 | 32-68 | 37-45-55 | 500-800 | 5.8 | 80-200 |
| SHJ-63 | 62.4 | 32-68 | 55-75-90 | 500-800 | 5.8 | 150-350 |
| SHJ-72 | 71 | 32-68 | 90-110-132-160 | 500-800 | 5.7 | 300-600 |
| SHJ-85 | 82 | 32-68 | 160-200 | 500-600 | 5.7 | 600-1000 |
| SHJ-92 | 91 | 32-68 | 250-135 | 500-600 | 5.8 | 840-1600 |
| SHJ-135 | 133 | 32-68 | 650-750 | 400-500 | 5.8 | 1950-3250 |
SHJ-xxMC series—high torque twin screw extruder
• The SHJ-xxMC series comprises a powerful twin screw extruder with a torque capacity grade of T/A³≤14.
• It features a custom-made torque gearbox to ensure optimal performance.
• This extruder is constructed with top-notch main components, making it compatible with both imported and high-quality alternatives.
SHJ-xxMC series technical parameters
| Model | D(mm) | L/D | kw | rpm | T/A3 | kg/hr |
|---|---|---|---|---|---|---|
| SHJ-26MC | 26 | 32-68 | 7.5-22 | 300-900 | 11.2 | 30-80 |
| SHJ-36MC | 35.6 | 32-68 | 18.5-55 | 300-900 | 10.9 | 60-200 |
| SHJ-42MC | 41.2 | 32-68 | 30-90 | 300-900 | 11.6 | 100-300 |
| SHJ-50MC | 50.5 | 32-68 | 55-160 | 300-900 | 11.8 | 200-600 |
| SHJ-63MC | 62.4 | 32-68 | 110-315 | 300-900 | 12.3 | 350-1000 |
| SHJ-72MC | 71 | 32-68 | 160-450 | 300-900 | 11.8 | 600-2000 |
| SHJ-85MC | 81 | 32-68 | 220-630 | 300-900 | 11.2 | 800-2500 |
| SHJ-95MC | 93 | 32-68 | 355-900 | 300-900 | 11.8 | 1200-3000 |
| SHJ-135MC | 133 | 32-68 | 1000-3000 | 300-900 | 12 | 3500-10000 |
SHJ-xxEC high effciency twin screw extruder
• SHJ-xxEC twin screw extruder offers high efficiency with T/A³≤16 torque carrying grade and renowned M/E high torque gear box.
• The extruder’s main components are of high-grade quality, locally crafted with a moderate use of imported parts.
• This combination ensures superior performance and reliability for various industrial applications.
SHJ-xxEC series technical parameters
| Model | D(mm) | L/D | kw | rpm | T/A3 | kg/hr |
|---|---|---|---|---|---|---|
| SHJ-32EC | 32 | 32-68 | 15-75 | 300-1500 | 15 | 50-250 |
| SHJ-42EC | 42 | 32-68 | 37-200 | 300-1500 | 14.9 | 120-600 |
| SHJ-72EC | 71 | 32-68 | 200-1000 | 300-1500 | 14.7 | 600-3000 |
| SHJ-92EC | 92 | 32-68 | 400-2000 | 300-1500 | 14.5 | 1500-7500 |
Each table row represents a model with specific characteristics like diameter (D), length-to-diameter ratio (L/D), main motor power (kW), screw speed (RPM), torque level (T/A3), and reference output (kg/hr). This data, presented in the English (US) language code (EN-US), is crucial for understanding model performance and applicability in various industrial contexts.
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Materbatch Making Machine Price
• Masterbatch Making Machines are used for mixing additives and pigments in polymers such as polyethylene, polypropylene, and polystyrene.
• Price range for these machines varies from $20,000 to $150,000 depending on factors such as production capacity, feeding system, mixing technology and control systems.
• Basic machines can have manual controls, while advanced models use PLC or touch screens with higher processing power and data storage capabilities.
• It is important to consider the factors mentioned when selecting the machine that fits individual needs and budget.
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First-class R & D team
At Jieya, our Research and Development Department is fully committed to staying closely aligned with market demand. We place great emphasis on accumulating both practical experience and theoretical knowledge, striving to strike the perfect balance. Our primary focus is on meeting the needs of our end customers by creating high-quality, innovative, and solution-oriented products. Through continuous enhancement, we aim to deliver products that constantly increase in value.
Certificates Obtained
Mega after-sales service
Experience unparalleled after-sales service from our renowned twin screw extruder factory. Our team of experts is dedicated to ensuring your complete satisfaction throughout the entire process. Rely on us for exceptional support and assistance with all your extrusion needs. Choose us and discover the difference of unmatched service quality.
◆ Providing detailed product and application info for informed decision-making and maximum benefits.
◆ Creating customized, cost-effective equipment programs to meet unique needs and budgets.
◆ Offering comprehensive testing services to ensure product and application performance and reliability.
◆ Plan and design workshop equipment, proposing engineering specs.
◆ Keep customers informed on project progress through effective communication.
◆ Engage in detailed discussions with customers about tech requirements, screw segment combos, barrel permutations, and more.
◆ Offering installation, testing, and on-site technician training
◆ Providing strong customer support
◆ Ensuring prompt delivery of spare parts
◆ Offering adjustment services for new products
◆ Implementing structured customer visits and timely feedback for efficient sharing of usage information
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Why Jieya's Materbatch Making Machine
• Jieya’s Pellet Extruder is engineered with high-speed operational capabilities, an advanced temperature control system, and a high torque gearbox for efficient power transmission and precise heating/cooling.
• Unique features include energy efficiency, a user-friendly interface, and a compact design for easy installation and optimal use of floor space.
• Consistent quality output is achieved through the use of a volumetric dosing unit for accurate color mixing/distribution and superior quality screw and barrel made from wear-resistant materials.
• Cost-effective due to energy efficiency and reduced maintenance costs plus enhanced productivity and reduced costs, which contribute significantly to business growth.
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Frequently Asked Questions
Want to know more about Masterbatch Making Machine, get onboard
Q: What is a masterbatch machine?
A: A masterbatch machine is a type of plastic extruder used to efficiently mix and disperse additives such as colorants, fillers, and other materials into plastic resins to create masterbatch granules.
Q: How does a masterbatch machine work?
A: A masterbatch machine works by using a twin screw extruder to blend and melt plastic resins with additives to create a homogeneous mixture, which is then cooled and cut into granules for use in the production of plastic products.
Q: What are the key features of a high-quality masterbatch machine?
A: Key features of a high-quality masterbatch machine include efficient mixing and dispersion capabilities, precise temperature and pressure control, easy operation and maintenance, and the ability to produce consistent and high-quality masterbatch granules.
Q: What are the benefits of using a masterbatch machine in plastic production?
A: Using a masterbatch machine allows for precise control over the color, strength, and other properties of plastic products, reduces production costs, minimizes waste, and enables quick and flexible customization of plastic granules.
Q: How do I choose the right masterbatch machine for my production needs?
A: When choosing a masterbatch machine, consider factors such as production volume, types of additives to be used, desired granule characteristics, available space, energy efficiency, and budget constraints to select a machine that best fits your specific requirements.
Q: What is the typical price range for a masterbatch machine?
A: The price of a masterbatch machine varies based on factors such as production capacity, technology features, brand reputation, and after-sales support. Generally, prices range from a few thousand dollars for small-scale machines to several hundred thousand dollars for large-scale production lines.
Q: Can a masterbatch machine be used to produce specific types of masterbatch, such as carbon black or filler masterbatch?
A: Yes, a masterbatch machine can be customized and equipped with the necessary components to produce specific types of masterbatch, including carbon black, filler, color, and additive masterbatches, to meet various industry requirements.
Q: What maintenance is required for a masterbatch machine?
A: Regular maintenance of a masterbatch machine includes cleaning, lubrication, inspection of wearing parts, calibration of temperature and pressure sensors, and periodic replacement of components as recommended by the manufacturer to ensure optimal performance and longevity.
Q: What are the essential safety considerations when operating a masterbatch machine?
A: Essential safety considerations when operating a masterbatch machine include adherence to operating instructions, wearing appropriate protective gear, proper handling of hot surfaces and equipment, ensuring electrical safety, and implementing emergency shutdown procedures in case of malfunction or hazards.
Q: Are there any additional equipment or accessories that can enhance the functionality of a masterbatch machine?
A: Additional equipment or accessories such as feeders, mixers, pelletizers, screening units, storage silos, and quality control devices can be integrated with a masterbatch machine to optimize production processes, enhance material handling, and ensure consistent quality of masterbatch granules.
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